Our production · Samarkand

Crafted by Nature. Perfected by Us.

Every step of our production is monitored, from the first spring pruning to the final check before shipment. One season, eight stages, filmed at our own vineyards and plant.

Stage 01 of 08 · Spring

Dry pruning of the vines

Each spring, our agronomists prune the vines to remove weak and unproductive shoots and support healthy, balanced grape development.

  • Removes weak and unproductive shoots
  • Performed by trained vineyard specialists
  • Applied across our 120 hectares of vineyards

Stage 02 of 08 · June

Leaf removal

In June, selected leaves are removed to improve sunlight exposure and airflow around the grape clusters, supporting even ripening and sugar development.

  • Improves sunlight exposure to the clusters
  • Improves air circulation to reduce disease risk
  • Supports colour development and sugar accumulation

Stage 03 of 08 · August

Vine tip trimming

In August, vine tips are trimmed to help maintain balanced vegetative growth as the grapes approach maturity.

  • Helps maintain balanced growth during berry development
  • Supports consistent berry development
  • Supports consistent fruit size and final product specifications

Stage 04 of 08 · Late summer

Manual harvesting

Harvesting begins by hand once the Sultana grapes reach the required maturity and sugar content, no earlier than August. Each bunch is picked individually to minimise damage and preserve quality.

  • 100% hand-harvested to minimise damage
  • Begins only when the required maturity and sugar level are reached
  • Sultana harvest begins in August

Stage 05 of 08 · After harvest

Drying

Sultana Sun-Dried is dried in the open Samarkand air, on trays raised 35 to 40 cm above the ground. Black raisins are dried in the shade, and golden raisins with a sulphur treatment.

  • Trays raised 35 to 40 cm above the ground for airflow
  • Each bunch placed in a single layer to reduce compression
  • Sun, shade or sulphur, by variety

Stage 06 of 08 · Processing

Four-stage cleaning and sorting

After drying, the raisins pass through a four-stage cleaning and sorting process using equipment from Tomra, Bigtem and VISYS, followed by X-ray inspection and metal detection.

  • Stage 1: separation of stems and leaves
  • Stage 2: vacuum separation and product loosening
  • Stage 3: washing and vibrating-table cleaning
  • Stage 4: laser-optical sorting, X-ray inspection and manual inspection

Stage 07 of 08 · Quality control

Laboratory testing

Raw materials and finished batches are tested in our own laboratory in Samarkand, and by independent laboratories such as TLR International Laboratories in the Netherlands and Eurofins in Germany.

  • Raw material analysis before production begins
  • Moisture level verification for every batch
  • Compliance check against FSSC 22000
  • Relevant chemical contaminant testing

Stage 08 of 08 · Export ready

Packing and shipment

Certified raisins are packed into branded cartons with food-grade polyethylene liners, in 10 or 12.5 kg formats, or into 15 kg plastic boxes, and shipped by sea or road container to buyers worldwide.

  • Cartons of 10 or 12.5 kg, plastic boxes of 15 kg
  • Food-grade polyethylene liner in every carton
  • Delivered by sea or road freight worldwide
  • 12-month shelf life from the date of production

Export ready

Then it ships.

Every batch leaves Samarkand tested, certified and packed, by sea or road container, to buyers worldwide.

The film

The Whole Season, With Sound.

The vineyards, the drying yard, the line and the people who run them, in one film.

Equipment

The Machines on the Line.

Optical sorting, X-ray inspection, metal detection, vacuum separation and washing, from established equipment manufacturers.

  • TomraTomraLaser sorter

    Laser-optical sorting that identifies and removes foreign material by colour, size and structure.

  • VISYSVISYSSecondary laser sorter

    A second optical sorting stage separates remaining foreign material and product defects before final inspection.

  • Industrial gradeX-ray sorter

    X-ray inspection for dense foreign bodies such as stone, glass and metal that optical sorting may not catch.

  • Industrial gradeMetal detector

    High-sensitivity metal detection as the final control point before packing.

  • BigtemBigtemVacuum separator

    A vacuum system separates the raisins after drying and removes lightweight foreign material before sorting.

  • BigtemBigtemWashing and vibrating tables

    Multi-stage washing and vibrating-table cleaning removes stems and surface impurities before final sorting.

Quality control

Checked From Harvest to Shipment.

Tested in our own laboratory in Samarkand, and by independent laboratories such as TLR International Laboratories in the Netherlands and Eurofins in Germany.

  • Raw material analysis

    Every incoming grape batch is analysed before production begins, in our own laboratory and by independent laboratories.

  • In-process monitoring

    Our specialists monitor each stage throughout production for consistency, hygiene and process compliance.

  • Final batch testing

    Each finished batch is tested for moisture and relevant chemical contaminants before packing.

  • Certification

    Food safety certified to FSSC 22000, certified as an organic operator and exporter under EU Organic, and assessed through a SMETA audit.

Independent laboratories

Tested Independently in Europe.

Beyond our own laboratory in Samarkand, raw material and finished batches are tested by independent laboratories: TLR International Laboratories in the Netherlands and Eurofins in Germany. Lab analysis reports are available on request.

  • TLR International LaboratoriesTLR International LaboratoriesRidderkerk, the Netherlands
  • EurofinsEurofinsGermany
  • 8Production stages
  • 30 tDaily capacity
  • 4Sorting stages
  • 10,000 t+Annual production